Xytron™ G4024T
Mit 40% Glasfasern verstärkt, Excellent Mold Release, flammwidrig
Allgemeine Information
Xytron ™ ist eine Hochleistungskunststoffverbindung von Envalior, die auf PPS (Polyphenylensulfid) basiert.
Xytron ™ bietet extrem gute chemische Beständigkeit, Dimensionsstabilität, Flammhemmung und hohe Steifigkeit.
Aufgrund seiner hervorragenden Eigenschaften trägt Xytron ™ zu einer hervorragenden Leistung in vielen verschiedenen Anwendungen bei.
Besondere Merkmale
Dokument
Regulatorische Angelegenheiten
- Absence Declaration Biocidal Products2023-11-16
- Absence Declaration EPA 20 High Priority Substances 20192023-11-16
- Absence Declaration Food Allergens2023-11-16
- Absence Declaration Nano Materials2023-11-16
- Absence Declaration Ozone Depleting Chemicals2024-06-27
- Absence Declaration PBT chemicals under TSCA section 6(h)2023-11-16
- Absence Declaration PFAS2024-03-05
- Absence Declaration POPs (Persistent Organic Pollutants)2024-09-04
- Compliance Statement EU Sanctions and Embargos2024-05-16
- Conflict minerals declaration (EICC, GeSI)2024-05-15
- Deforestation Statement, Regulation (EU) 2023/1115 (EUDR)2024-09-19
- Packaging Declaration EU Decision 97/129/EC (labelling)2024-04-17
- Packaging, Packaging Waste and CONEG declaration (94/62/EC)2021-12-06
- REACH Registration Statement2024-03-27
- REACH STATEMENT KOREA2023-11-16
- REACH STATEMENT TURKYE2023-11-16
- RoHS Statement (2011/65/EC: Heavy metals)2024-02-01
- SVHC, REACH Annex XIV and –XVII Statement2024-11-08
Verarbeitung
Injection Molding
Injection Molding
Designanforderung
Degradation & Stability | Chemical stability
Degradation & Stability | Chemical stability
Automobil OEM
FIAT CHRYSLER, GM, PSA, VW
FIAT CHRYSLER, GM, PSA, VW
OEM Specification
FCA-MS50017(MS-DB-570)-CPN3502
GMW17521P-PPS-GF40
GMW17521P-PPS-GF40HR
STELLANTIS - 01994-16-00164-MAN-01378-20-00211-(2021-07)
VW50137-PPS-7-A-Charge Air (2020-05)
FCA-MS50017(MS-DB-570)-CPN3502
GMW17521P-PPS-GF40
GMW17521P-PPS-GF40HR
STELLANTIS - 01994-16-00164-MAN-01378-20-00211-(2021-07)
VW50137-PPS-7-A-Charge Air (2020-05)
Used in
- Accumulator Piston
- Boilers and heaters
- Bus bar/terminal block
- Collaborative Robotics
- Coolant connectors
- Current distribution ring
- Electrical water pump
- Engine block heater for electric generators
- Engine water jackets
- Filter box
- Rectifier bridge
- Robotic structural parts
- Rod Guides
- Thermal management modules
- Thermostat housing
- Thermostat push rod
- Water meters
- Water pump impellers
- Water pump part
Rheologische Kennwerte
Verarbeitungsschwindung parallel
0.2
%
ISO 294-4
Verarbeitungsschwindung senkrecht
0.5
%
ISO 294-4
Spiralfliesslänge, 1.0 mm 1000bar
68
mm
-
Mechanische Kennwerte
Zug-Modul
15000
MPa
ISO 527-1/-2
Zug-Modul (-40°C)
17000
MPa
ISO 527-1/-2
Zug-Modul (120°C)
6700
MPa
ISO 527-1/-2
Zug-Modul (160°C)
5300
MPa
ISO 527-1/-2
Zug-Modul (200°C)
4100
MPa
ISO 527-1/-2
Bruchspannung
205
MPa
ISO 527-1/-2
Bruchspannung (-40°C)
235
MPa
ISO 527-1/-2
Bruchspannung (120°C)
85
MPa
ISO 527-1/-2
Bruchspannung (160°C)
65
MPa
ISO 527-1/-2
Bruchspannung (200°C)
50
MPa
ISO 527-1/-2
Bruchdehnung
2.1
%
ISO 527-1/-2
Bruchdehnung (-40°C)
2
%
ISO 527-1/-2
Bruchdehnung (120°C)
4
%
ISO 527-1/-2
Bruchdehnung (160°C)
3.8
%
ISO 527-1/-2
Bruchdehnung (200°C)
3.9
%
ISO 527-1/-2
Biegemodul
14000
MPa
ISO 178
Biegemodul (120°C)
8200
MPa
ISO 178
Biegemodul (160°C)
5000
MPa
ISO 178
Biegemodul (200°C)
4300
MPa
ISO 178
Biegefestigkeit
280
MPa
ISO 178
Biegefestigkeit (120°C)
140
MPa
ISO 178
Biegefestigkeit (160°C)
95
MPa
ISO 178
Biegefestigkeit (200°C)
70
MPa
ISO 178
Charpy-Schlagzähigkeit (+23°C)
60
kJ/m²
ISO 179/1eU
Charpy-Schlagzähigkeit (-30°C)
62
kJ/m²
ISO 179/1eU
Charpy-Kerbschlagzähigkeit (+23°C)
11
kJ/m²
ISO 179/1eA
Charpy-Kerbschlagzähigkeit (-30°C)
11
kJ/m²
ISO 179/1eA
Izod-Schlagzähigkeit (+23°C)
55
kJ/m²
ISO 180/1U
Izod-Kerbschlagzähigkeit (23°C)
11.5
kJ/m²
ISO 180/1A
Izod-Kerbschlagzähigkeit (-40°C)
11.5
kJ/m²
ISO 180/1A
Bruchspannung der Zusammenflussnaht bei Dicke (1)
72
MPa
ISO 527-1/-2
Bruchdehnung der Zusammenflussnaht bei Dicke (1)
0.6
%
ISO 527-1/-2
geprüfte Probekörperdicke (1)
4
mm
ISO 527-1/-2
Rockwell-Härte, R-Skala
120
-
ISO 2039-2
Rockwell-Härte, M-Skala
100
-
ISO 2039-2
Thermische Kennwerte
Schmelztemperatur (10°C/min)
280
°C
ISO 11357-1/-3
Glasübergangstemperatur (10°C/min)
90
°C
ISO 11357-1/-2
Formbeständigkeitstemperatur (1.8 MPa)
265
°C
ISO 75-1/-2
Formbeständigkeitstemperatur (0.45 MPa)
280
°C
ISO 75-1/-2
Formbeständigkeitstemperatur (8.0 MPa)
185
°C
ISO 75-1/-2
Längenausdehnungskoeffizient (parallel)
0.15
E-4/°C
ISO 11359-1/-2
Längenausdehnungskoeffizient (senkrecht)
0.4
E-4/°C
ISO 11359-1/-2
Längenausdehnungskoeffizient, parallel > Tg
0.15
E-4/°C
ISO 11359-1/-2
Längenausdehnungskoeffizient, senkrecht > Tg
1.1
E-4/°C
ISO 11359-1/-2
Wärmeleitfähigkeit in der Ebene
0.5
W/(m K)
ASTM E1461
Wärmeleitfähigkeit quer zur Ebene
0.4
W/(m K)
ASTM E1461
Brennbarkeit bei nominal 1.5mm
V-0
class
IEC 60695-11-10
UL Registrierung
Yes
-
-
Brennbarkeit bei Dicke 3.0mm
V-0
class
IEC 60695-11-10
UL Registrierung
Yes
-
-
Glühdrahtentflammbarkeitszahl GWFI
960
°C
IEC 60695-2-12
GWFI - geprüfte Probekörperdicke (1)
0.8
mm
IEC 60695-2-12
Glühdrahtentzündungstemperatur GWIT
850
°C
IEC 60695-2-13
GWIT - geprüfte Probekörperdicke (1)
0.8
mm
IEC 60695-2-13
Rel. Temperaturindex -elektrisch
130
°C
UL746B
RTI elektrisch - geprüfte Probekörperdicke (1)
0.4
mm
UL746B
Rel. Temperaturindex -elektrisch
130
°C
UL746B
RTI elektrisch - geprüfte Probekörperdicke (2)
0.8
mm
UL746B
Rel. Temperaturindex -mech. mit Schlagbelastung
130
°C
UL746B
RTI mechanisch Schlag - geprüfte Probekörperdicke (1)
0.4
mm
UL746B
Rel. Temperaturindex -mech. mit Schlagbelastung
130
°C
UL746B
RTI mechanisch Schlag - geprüfte Probekörperdicke (2)
0.8
mm
UL746B
Rel. Temperaturindex -mech. ohne Schlagbelastung
130
°C
UL746B
RTI mechanisch - geprüfte Probekörperdicke (1)
0.4
mm
UL746B
Rel. Temperaturindex -mech. ohne Schlagbelastung
130
°C
UL746B
RTI mechanisch - geprüfte Probekörperdicke (2)
0.8
mm
UL746B
Elektrische Kennwerte
Dielektrizitätszahl (1GHz)
4
-
IEC 61189-2-721
Dielektrizitätszahl (5GHz)
4
-
IEC 61189-2-721
Dielektr. Verlustfaktor (1GHz)
35
E-4
IEC 61189-2-721
Dielektr. Verlustfaktor (5GHz)
55
E-4
IEC 61189-2-721
Spezifischer Durchgangswiderstand
>1E13
Ohm*m
IEC 62631-3-1
Spezifischer Oberflächenwiderstand
>1E15
Ohm
IEC 62631-3-2
Elektrische Durchschlagfestigkeit
31
kV/mm
IEC 60243-1
Sonstige Kennwerte
Wasseraufnahme in Wasser bei 23°C nach 24h
0.04
%
ISO 62
Feuchtigkeitsaufnahme
0.08
%
Sim. to ISO 62
Dichte
1650
kg/m³
ISO 1183
JSON SPT
Verarbeitungsschwindung parallel
0.2
%
ISO 294-4
Verarbeitungsschwindung senkrecht
0.5
%
ISO 294-4
Diagramme
Anwendungsbeispiele
Accumulator Piston
Branche
Automotive
Material
- •} Part consolidation of bushings/housing
- •} From 3 parts to a 1 piece design
- •} Lightweight
- •} Wear resistant
- •} High temperature performance
- •} Fatigue resistance
- •} Chemical resistance
- •} Improved energy efficiency
Boilers and heaters
Branche
Building & construction
Material
- •} Material solutions that meet or exceed NSF, KTW-BWGL, and other relevant industry standards
- •} Strong and lightweight materials formulated for easy processing
- •} Bio-based EcoPaXX® PA410 offers a sustainable alternative with superior performance vs. PA66 or POM
Bus bar/terminal block
Branche
Automotive
Material
- •} Dimensional stability
- •} UL94-V0
- •} Extremely low moisture up-take
- •} Thermal shock resistivity
- •} High and stable dielectric strength
- •} Thermal oxidative resistance: Enhances zero emission mobility of BEV
Collaborative Robotics
Branche
Robotics
- •} Metal replacement enables lightweighting of the robot arm
- •} Move at higher safe speeds
- •} Higher productivity collaborative human-robot workcells
- •} Enable a 30-50% lower component part price compared to metal.
Coolant connectors
Branche
Automotive
Material
- •} Broad portfolio of advanced material solutions for thermal management
- •} Extensive global thermal management application development expertise
- •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
Current distribution ring
Branche
Automotive
Material
- •} UL94-V0
- •} Extremely low moisture up-take
- •} Thermal shock resistivity
- •} High and stable dielectric strength
- •} Thermal oxidative resistance
- •} high temperature oil resistivity
- •} Enhances zero emission mobility of BEV
Electrical water pump
Branche
Automotive
Material
- •} Coolant resistivity, dimensional stable
- •} Low mositure up-take and permeation
- •} Thermal shock resistivity
- •} High and stable dielectric strength
- •} Enhances zero emission mobility of BEV
Engine block heater for electric generators
Branche
Energy
Material
Engine heaters heat engine coolant to allow for easy engine start-up regardless of ambient temperature.The engine block heater is required to operate in continuous contact with coolant at temperatures between 35 and 50°C.}
Engine water jackets
Branche
Automotive
Material
- •} Broad portfolio of advanced material solutions for thermal management
- •} Extensive global thermal management application development expertise
- •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
Filter box
Branche
Consumer goods
Material
The filter box in an automatic coffee machine is used to filtrate and collect the coffee bean fragment and skin during grinding process after fresh bean baking. Hence the air take out of those fragments will be hot (around 130C during the the process), which results the part to suffer from high temperature.}
Rectifier bridge
Branche
Automotive
Material
- •} Dimensional stability
- •} UL94-V0
- •} Extremely low moisture up-take
- •} Thermal shock resistivity
- •} High and stable dielectric strength
- •} Thermal oxidative resistance
- •} Enhances zero emission mobility
Robotic structural parts
Branche
Robotics
- •} Material solutions for injection molding can reduce structural part weight by up to 30%.
- •} ForTii PPA and Xytron PPS offer industry-leading strength and high-temperature performance.
- •} UDea™ thermoplastic unidirectional tapes help reinforce structural parts to achieve up to 60% weight savings.
Rod Guides
Branche
Energy
Material
- •} Allows for lightweight and more economical solutions
- •} Allows for more reliable solutions
- •}
Thermal management modules
Branche
Automotive
Material
- •} Broad portfolio of advanced material solutions for thermal management
- •} Extensive global thermal management application development expertise
- •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
Thermostat housing
Branche
Automotive
Material
Benefits
Best long term performance in water/glycol
Outstanding surface finish
Reduced production costs due to early demolding (short cycle time)
Application requirements
Water/glycol resistance
Feasibility of complex parts
Excellent surface finish
Dimensional stability
High weldline strength
Material properties
Low flash
Water/glycol resistant
Rigid
Outstanding surface quality
Dimensional stability
Easy to mold – easy processing
High impact resistance}
Thermostat push rod
Branche
Consumer goods
Material
The device shown is used to adjust the Iron working temperature. As a mechanical drive unit this calls for good dimensional properties in combination with balanced toughness and stiffness. Meanwhile, it may come in contact with steam in some design models, but due to the hydrolysis resitance no mechanical properties are lost.}
Water meters
Branche
Building & construction
Material
- •} Material solutions that meet or exceed NSF, KTW-BWGL, and other relevant industry standards
- •} Strong and lightweight materials formulated for easy processing
- •} Bio-based EcoPaXX® PA410 offers a sustainable alternative with superior performance vs. PA66 or POM
Water pump impellers
Branche
Automotive
Material
- •} Broad portfolio of advanced material solutions for thermal management
- •} Extensive global thermal management application development expertise
- •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
Water pump part
Branche
Industrial equipment
Material
This fin part is assembled with the impeller part (metal) inside the water pump. Furthermore, the dimensional stability and high rigidity and strength of Xytron are essential in this application.}
