Xytron™ G4024T

Mit 40% Glasfasern verstärkt, Excellent Mold Release, flammwidrig

Allgemeine Information

Xytron ™ ist eine Hochleistungskunststoffverbindung von Envalior, die auf PPS (Polyphenylensulfid) basiert.
Xytron ™ bietet extrem gute chemische Beständigkeit, Dimensionsstabilität, Flammhemmung und hohe Steifigkeit.
Aufgrund seiner hervorragenden Eigenschaften trägt Xytron ™ zu einer hervorragenden Leistung in vielen verschiedenen Anwendungen bei.
Besondere Merkmale
Regulatorische Angelegenheiten
Verarbeitung
Injection Molding
Designanforderung
Degradation & Stability | Chemical stability
Automobil OEM
FIAT CHRYSLER, GM, PSA, VW
OEM Specification
FCA-MS50017(MS-DB-570)-CPN3502
GMW17521P-PPS-GF40
GMW17521P-PPS-GF40HR
STELLANTIS - 01994-16-00164-MAN-01378-20-00211-(2021-07)
VW50137-PPS-7-A-Charge Air (2020-05)

Rheologische Kennwerte

Verarbeitungsschwindung parallel
0.2
%
Verarbeitungsschwindung senkrecht
0.5
%
Spiralfliesslänge, 1.0 mm 1000bar
68
mm

Mechanische Kennwerte

Zug-Modul
15000
MPa
Zug-Modul (-40°C)
17000
MPa
Zug-Modul (120°C)
6700
MPa
Zug-Modul (160°C)
5300
MPa
Zug-Modul (200°C)
4100
MPa
Bruchspannung
205
MPa
Bruchspannung (-40°C)
235
MPa
Bruchspannung (120°C)
85
MPa
Bruchspannung (160°C)
65
MPa
Bruchspannung (200°C)
50
MPa
Bruchdehnung
2.1
%
Bruchdehnung (-40°C)
2
%
Bruchdehnung (120°C)
4
%
Bruchdehnung (160°C)
3.8
%
Bruchdehnung (200°C)
3.9
%
Biegemodul
14000
MPa
Biegemodul (120°C)
8200
MPa
Biegemodul (160°C)
5000
MPa
Biegemodul (200°C)
4300
MPa
Biegefestigkeit
280
MPa
Biegefestigkeit (120°C)
140
MPa
Biegefestigkeit (160°C)
95
MPa
Biegefestigkeit (200°C)
70
MPa
Charpy-Schlagzähigkeit (+23°C)
60
kJ/m²
Charpy-Schlagzähigkeit (-30°C)
62
kJ/m²
Charpy-Kerbschlagzähigkeit (+23°C)
11
kJ/m²
Charpy-Kerbschlagzähigkeit (-30°C)
11
kJ/m²
Izod-Schlagzähigkeit (+23°C)
55
kJ/m²
Izod-Kerbschlagzähigkeit (23°C)
11.5
kJ/m²
Izod-Kerbschlagzähigkeit (-40°C)
11.5
kJ/m²
Bruchspannung der Zusammenflussnaht bei Dicke (1)
72
MPa
Bruchdehnung der Zusammenflussnaht bei Dicke (1)
0.6
%
geprüfte Probekörperdicke (1)
4
mm
Rockwell-Härte, R-Skala
120
-
Rockwell-Härte, M-Skala
100
-

Thermische Kennwerte

Schmelztemperatur (10°C/min)
280
°C
Glasübergangstemperatur (10°C/min)
90
°C
Formbeständigkeitstemperatur (1.8 MPa)
265
°C
Formbeständigkeitstemperatur (0.45 MPa)
280
°C
Formbeständigkeitstemperatur (8.0 MPa)
185
°C
Längenausdehnungskoeffizient (parallel)
0.15
E-4/°C
Längenausdehnungskoeffizient (senkrecht)
0.4
E-4/°C
Längenausdehnungskoeffizient, parallel > Tg
0.15
E-4/°C
Längenausdehnungskoeffizient, senkrecht > Tg
1.1
E-4/°C
Wärmeleitfähigkeit in der Ebene
0.5
W/(m K)
Wärmeleitfähigkeit quer zur Ebene
0.4
W/(m K)
Brennbarkeit bei nominal 1.5mm
V-0
class
UL Registrierung
Yes
-
Brennbarkeit bei Dicke 3.0mm
V-0
class
UL Registrierung
Yes
-
Glühdrahtentflammbarkeitszahl GWFI
960
°C
GWFI - geprüfte Probekörperdicke (1)
0.8
mm
Glühdrahtentzündungstemperatur GWIT
850
°C
GWIT - geprüfte Probekörperdicke (1)
0.8
mm
Rel. Temperaturindex -elektrisch
130
°C
RTI elektrisch - geprüfte Probekörperdicke (1)
0.4
mm
Rel. Temperaturindex -elektrisch
130
°C
RTI elektrisch - geprüfte Probekörperdicke (2)
0.8
mm
Rel. Temperaturindex -mech. mit Schlagbelastung
130
°C
RTI mechanisch Schlag - geprüfte Probekörperdicke (1)
0.4
mm
Rel. Temperaturindex -mech. mit Schlagbelastung
130
°C
RTI mechanisch Schlag - geprüfte Probekörperdicke (2)
0.8
mm
Rel. Temperaturindex -mech. ohne Schlagbelastung
130
°C
RTI mechanisch - geprüfte Probekörperdicke (1)
0.4
mm
Rel. Temperaturindex -mech. ohne Schlagbelastung
130
°C
RTI mechanisch - geprüfte Probekörperdicke (2)
0.8
mm

Elektrische Kennwerte

Dielektrizitätszahl (1GHz)
4
-
Dielektrizitätszahl (5GHz)
4
-
Dielektr. Verlustfaktor (1GHz)
35
E-4
Dielektr. Verlustfaktor (5GHz)
55
E-4
Spezifischer Durchgangswiderstand
>1E13
Ohm*m
Spezifischer Oberflächenwiderstand
>1E15
Ohm
Elektrische Durchschlagfestigkeit
31
kV/mm

Sonstige Kennwerte

Wasseraufnahme in Wasser bei 23°C nach 24h
0.04
%
Feuchtigkeitsaufnahme
0.08
%
Dichte
1650
kg/m³

Diagramme

Anwendungsbeispiele

Accumulator Piston

Branche
Automotive
  • •} Part consolidation of bushings/housing
  • •} From 3 parts to a 1 piece design
  • •} Lightweight
  • •} Wear resistant
  • •} High temperature performance
  • •} Fatigue resistance
  • •} Chemical resistance
  • •} Improved energy efficiency
}

Boilers and heaters

Branche
Building & construction
  • •} Material solutions that meet or exceed NSF, KTW-BWGL, and other relevant industry standards
  • •} Strong and lightweight materials formulated for easy processing
  • •} Bio-based EcoPaXX® PA410 offers a sustainable alternative with superior performance vs. PA66 or POM
}

Bus bar/terminal block

Branche
Automotive
Material
  • •} Dimensional stability
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance: Enhances zero emission mobility of BEV
}

Collaborative Robotics

Branche
Robotics
  • •} Metal replacement enables lightweighting of the robot arm
  • •} Move at higher safe speeds
  • •} Higher productivity collaborative human-robot workcells
  • •} Enable a 30-50% lower component part price compared to metal. ​
}

Coolant connectors

Branche
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Current distribution ring

Branche
Automotive
Material
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance
  • •} high temperature oil resistivity
  • •} Enhances zero emission mobility of BEV
}

Electrical water pump

Branche
Automotive
  • •} Coolant resistivity, dimensional stable
  • •} Low mositure up-take and permeation
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Enhances zero emission mobility of BEV
}

Engine block heater for electric generators

Branche
Energy
Engine heaters heat engine coolant to allow for easy engine start-up regardless of ambient temperature.The engine block heater is required to operate in continuous contact with coolant at temperatures between 35 and 50°C.}

Engine water jackets

Branche
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Filter box

Branche
Consumer goods
The filter box in an automatic coffee machine is used to filtrate and collect the coffee bean fragment and skin during grinding process after fresh bean baking. Hence the air take out of those fragments will be hot (around 130C during the the process), which results the part to suffer from high temperature.}

Rectifier bridge

Branche
Automotive
Material
  • •} Dimensional stability
  • •} UL94-V0
  • •} Extremely low moisture up-take
  • •} Thermal shock resistivity​
  • •} High and stable dielectric strength
  • •} Thermal oxidative resistance
  • •} Enhances zero emission mobility
}

Robotic structural parts

Branche
Robotics
  • •} Material solutions for injection molding can reduce structural part weight by up to 30%.
  • •} ForTii PPA and Xytron PPS offer industry-leading strength and high-temperature performance.
  • •} UDea™ thermoplastic unidirectional tapes help reinforce structural parts to achieve up to 60% weight savings.
}

Rod Guides

Branche
Energy
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance.}

Thermal management modules

Branche
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Thermostat housing

Branche
Automotive
Material
Benefits Best long term performance in water/glycol Outstanding surface finish Reduced production costs due to early demolding (short cycle time) Application requirements Water/glycol resistance Feasibility of complex parts Excellent surface finish Dimensional stability High weldline strength Material properties Low flash Water/glycol resistant Rigid Outstanding surface quality Dimensional stability Easy to mold – easy processing High impact resistance}

Thermostat push rod

Branche
Consumer goods
The device shown is used to adjust the Iron working temperature. As a mechanical drive unit this calls for good dimensional properties in combination with balanced toughness and stiffness. Meanwhile, it may come in contact with steam in some design models, but due to the hydrolysis resitance no mechanical properties are lost.}

Water meters

Branche
Building & construction
  • •} Material solutions that meet or exceed NSF, KTW-BWGL, and other relevant industry standards
  • •} Strong and lightweight materials formulated for easy processing
  • •} Bio-based EcoPaXX® PA410 offers a sustainable alternative with superior performance vs. PA66 or POM
}

Water pump impellers

Branche
Automotive
  • •} Broad portfolio of advanced material solutions for thermal management
  • •} Extensive global thermal management application development expertise
  • •} Xytron™ PPS offers best-in-class hydrolysis resistance and weld line strength
}

Water pump part

Branche
Industrial equipment
This fin part is assembled with the impeller part (metal) inside the water pump. Furthermore, the dimensional stability and high rigidity and strength of Xytron are essential in this application.}