Stanyl® TW241F10

50% 玻纤增强, 热稳定, 润滑的

通用信息

Stanyl®是我们的高性能聚酰胺46,可应用于汽车、电子电气、齿轮、和户外动力设备。
Stanyl®作为高性能聚酰胺,在对耐热性、设计硬度、摩擦磨耗以及流动性都有要求的严苛的应用中表现无与伦比。
Stanyl®能在高达220°C时依旧保持良好的机械性能,这使它比PPA、PA6T、PA9T、PPS 和LCP更适合超高性能应用.
产品
Stanyl®TW241F10是一种高温聚酰胺,具有出色的抗蠕变性,强度,刚度和抗疲劳性,尤其是在高温下,还具有循环时间优势和出色的流动性。TW241F10在齿轮应用和结构零件方面拥有出色的记录
特殊性能
法规

流变性能

成型收缩率(平行)
0.4
%
成型收缩率(垂直)
0.9
%
螺旋流动长度1.0 mm 800 bar
70
mm
螺旋流动长度1.0 mm 900 bar
80
mm
螺旋流动长度1.0 mm 1000 bar
90
mm

机械性能

拉伸模量
16000
MPa
拉伸模量 (-40°C)
16500
MPa
拉伸模量 (100°C)
9500
MPa
拉伸模量 (120°C)
8500
MPa
拉伸模量 (140°C)
8000
MPa
拉伸模量 (150°C)
7600
MPa
拉伸模量 (160°C)
7200
MPa
拉伸模量 (180°C)
6600
MPa
拉伸模量 (200°C)
6000
MPa
拉伸模量 (210°C)
5800
MPa
断裂应力
250
MPa
断裂应力(-40°C)
290
MPa
断裂应力(100°C)
150
MPa
断裂应力(120°C)
140
MPa
断裂应力(140°C)
130
MPa
断裂应力(150°C)
125
MPa
断裂应力(160°C)
120
MPa
拉伸应力 (180°C)
110
MPa
拉伸应力 (200°C)
100
MPa
断裂应力 (210°C)
95
MPa
断裂伸长率
2.7
%
断裂应变(-40°C)
2.3
%
断裂应变(120°C)
5
%
断裂应变 (140°C)
5
%
断裂应变 (150°C)
5.5
%
断裂应变(160°C)
5.5
%
断裂应变(180°C)
5.5
%
断裂应变(200°C)
6
%
断裂应变 (210°C)
6
%
弯曲模量
15000
MPa
弯曲模量 (120°C)
7300
MPa
弯曲模量 (160°C)
6500
MPa
弯曲强度
380
MPa
弯曲强度 (120°C)
180
MPa
弯曲强度 (160°C)
150
MPa
简支梁无缺口冲击强度(+23°C)
100
kJ/m²
简支梁无缺口冲击强度(-30°C)
90
kJ/m²
简支梁缺口冲击强度(+23°C)
16
kJ/m²
简支梁缺口冲击强度(-30°C)
14
kJ/m²
悬臂梁缺口冲击强度(23°C)
16
kJ/m²
悬臂梁缺口冲击强度(-40°C)
14
kJ/m²
熔接痕强度 (厚度1)
90
MPa
熔接痕伸长率 (厚度1)
1
%
厚度测试
4
mm

热性能

熔融温度(10°C/min)
295
°C
玻璃化转变温度(10°C/min)
75
°C
热变形温度(1.80 MPa)
290
°C
热变形温度(0.45 MPa)
290
°C
维卡软化温度(50°C/h 50N)
290
°C
线热膨胀系数(平行)
0.25
E-4/°C
线热膨胀系数(垂直)
0.4
E-4/°C
燃烧性-氧指数
22
%
相对温度指数-电气
65
°C
相对温度指数-电气(厚度1)
0.75
mm
相对温度指数-冲击
65
°C
相对温度指数-冲击(厚度1)
0.75
mm
相对温度指数-非冲击
65
°C
相对温度指数-非冲击(厚度1)
0.75
mm
热指数 2500 hrs
190
°C
热指数 5000 hrs
177
°C
热指数 10000 hrs
164
°C
热指数 20000 hrs
153
°C

电性能

相对介电常数(100Hz)
4.3
-
相对介电常数(1MHz)
4
-
介质损耗因子(100Hz)
70
E-4
介质损耗因子(1MHz)
200
E-4
体积电阻率
1E12
Ohm*m
表面电阻率
Ohm
介电强度
30
kV/mm
相对漏电起痕指数
300
V

其它性能

吸水率
6.75
%
吸水率(水中23°C,24小时)
1.9
%
吸湿率
1.85
%
密度
1620
kg/m³

材料特性

粘数
140
cm³/g

流变性能(计算)

熔体密度
1420
kg/m³
熔体热导率
0.391
W/(m K)
熔体的比热
1990
J/(kg K)
热扩散率
1.39E-7
m²/s

图表

应用

Coolant valve actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Door handle actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electric brake boosters

行业
Automotive
  • •} Higher torque and durability performance than PA66 and POM
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electric parking brakes

行业
Automotive
  • •} Higher torque and durability performance than PA66 and POM
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electronic throttle control actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

EPS 转向组件:齿轮、挠性联轴器和传感器

行业
汽车
Stanyl® PA46 可实现轻量化(比金属同类产品轻 17%)、可持续的解决方案(噪声、振动粗糙度明显低于金属);Stanyl PA46 具有低摩擦和高耐磨特性,因此能够实现可靠的解决方案}

Exhaust gas recirculation actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Gears

行业
Automotive
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}

Mirror actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

MTF/DMF 组件

行业
汽车
Stanyl® PA46 与金属相比,可实现减重,也比 PEEK 更具成本效益;Stanyl® PA46 凭借其在低或高摩擦下的卓越耐磨性、最佳机械性能(加上在高温和低温下的高刚性、良好的抗疲劳性和韧性)及对废润滑脂和废油的耐化学性,能够实现可靠的解决方案}

Seat actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Steering wheel adjusters

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Sunroof actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Timing drive systems

行业
Automotive
For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science. Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA. In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.}

Trunk actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Turbo actuators

行业
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

增压中冷器端盖

行业
汽车
Stanyl® PA46 与金属相比,能够实现轻量化(轻 40-50%)且更具成本效益的解决方案;Stanyl® PA46 具有比 PPS 和 PPA 更好的抗蠕变/疲劳性,Stanyl® Diablo 能长期耐受高达 230°C 的高温,它们均能实现可靠的解决方案;Akulon® 和 EcoPaXX® 与金属相比,能实现轻量化(轻 40-50%)且更具成本效益的冷端解决方案}

液力变矩器组件

行业
汽车
Stanyl® PA46 与金属相比,能够实现轻量化、更具成本效益的解决方案;Stanyl® PA46 拥有卓越的耐磨损性能(由于 PA46 的耐磨性比 PA66、PPA 高,因此其使用寿命更长)、最佳机械性能(高温下的机械性能优于 PPA 和 PPS,在 200°C 下的强度与压铸铝相当),而且对废润滑脂和废油具有出色的耐化学性,能够实现可靠的解决方案}

端头层压材料(电气组件)

行业
电气
Stanyl® PA46 具有良好的抗蠕变性和良好的电气特性(UL1446 F 级认证(非增强级)和 H 级认证(增强级)),能够实现可靠的解决方案;Stanyl® PA46 韧性高,卷绕制程中报废率低,再加上优异的流动性可实现薄壁设计,因此能够实现具有成本效益的解决方案}

越野车油底壳和油箱

行业
消费品
Stanyl® PA46 在高温下拥有的机械性能和耐疲劳性优于 PA66 和 PPA,抗疲劳性也更出色,能够实现可靠的解决方案;Stanyl® PA46 易于加工、注塑成型周期时间短且流动性良好,可实现具有成本效益的解决方案}

车轮转速传感器

行业
汽车
EcoPaXX® PA410 能耐受高达 250°C 的高温,抗化学腐蚀性优于 PA66,同时吸湿性较低,尺寸稳定性因而优于 PA6 和 PA66,这些性能使其能够实现可靠的解决方案;EcoPaXX® PA410 凭借其低碳足迹(70% 的成分为生物基)能够实现极具可持续性的解决方案;Stanyl® PA46 和 Akulon® PA66 的熔点分别高达 295°C 和 260°C,即使传感器尖端温度很高也不会变形,因而能够实现可靠的解决方案}