Stanyl® TW278F10

50%ガラス強化, 熱安定, 磨耗摩擦改良

一般情報

Stanyl®は、自動車、電気・電子機器のギア、汎用エンジン用途に使用されている高性能ポリアミド46です。
Stanyl®は 、優れた耐熱性、靭性、耐摩耗・摺動性、高い流動性が要求されるような過酷な用途にも対応し、高い性能を発揮します。
Stanyl®は220 ℃の高温でも機械的特性を維持するため、PPA(PA6T、PA9T)及びPPSやLCPを上回るような極めて高い性能が要求される用途に理想的な樹脂材料です。
製品
Stanyl®TW278F10は、摩擦調整された高熱ポリアミドであり、特に高温で優れた耐クリープ性、強度、剛性、耐疲労性を提供し、サイクルタイムの利点と優れた流動性を兼ね備えています。TW278F10は、ギアアプリケーションで優れた実績があります。
特徴
各種規制

流動特性

成形収縮率 (平行)
0.4
%
成形収縮率 (直角)
0.9
%
スパイラルフロー 1.0 mm 800 bar
160
mm
スパイラルフロー 1.0 mm 900 bar
170
mm
スパイラルフロー 1.0 mm 1000 bar
180
mm

機械特性

引張弾性率
16000
MPa
引張弾性率 (-40℃)
18000
MPa
引張弾性率 (100°C)
10000
MPa
引張弾性率 (160℃)
8300
MPa
引張弾性率 (200℃)
7600
MPa
引張破断強度
235
MPa
引張破断強度 (-40℃)
220
MPa
引張破断強度 (160℃)
120
MPa
引張破断強度 (200℃)
105
MPa
引張破断ひずみ
2.2
%
引張破断ひずみ (-40℃)
1.5
%
引張破断ひずみ (160℃)
3.4
%
引張破断ひずみ (200℃)
3.5
%
曲げ弾性率
12500
MPa
曲げ強度
270
MPa
シャルピー衝撃強さ (23℃)
55
kJ/m²
シャルピー衝撃強さ (-30℃)
35
kJ/m²
シャルピー衝撃強さ ノッチ付き (23℃)
18
kJ/m²
シャルピー衝撃強さ ノッチ付き (-30℃)
11
kJ/m²
アイゾット衝撃強さ ノッチ付き (23℃)
18
kJ/m²

熱的特性

融点 (10℃/min)
290
°C
ガラス転移温度 (10℃/min)
75
°C
荷重たわみ温度 (1.8MPa)
285
°C
荷重たわみ温度 (0.45MPa)
288
°C
ビカット軟化温度 (50℃・/ h 50N)
285
°C
線膨張係数 (流れ方向)
0.3
E-4/°C
線膨張係数 (垂直方向)
0.3
E-4/°C

その他特性

吸湿率 (23℃/50% RH)
1.6
%
密度
1690
kg/m³

材料特性

粘度数
75
cm³/g

図表

用途

Coolant valve actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Crankshaft Balance Gears

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Electronic throttle control actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

EPS gears

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

EPS Steering components: Gears, Flex couplers and Sensors

産業
Automotive
  • •} Reliable
  • •} Sustainable
  • •} Lightweight
  • •} Low NVH
  • •} High abrasion resistance
}

Exhaust gas recirculation actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Gears

産業
Automotive
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}

Oil Pump Gears (2-wheelers)

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Oil Pump Gears (automotive)

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Self propelled lawnmower transmission gears

産業
Consumer goods
  • •} 70% lighter than metal
  • •} Reduces noise
  • •} Heat-stabilized
  • •} Retains its mechanical properties at high temperatures up to 220°C (428°F)
  • •} Outperforms PPA, PA6T, PA9T, and often PPS and LCP
}

Transmission Control Gears

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Turbo actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}