Stanyl® TW341

熱安定, すべり性

一般情報

Stanyl®は、自動車、電気・電子機器のギア、汎用エンジン用途に使用されている高性能ポリアミド46です。
Stanyl®は 、優れた耐熱性、靭性、耐摩耗・摺動性、高い流動性が要求されるような過酷な用途にも対応し、高い性能を発揮します。
Stanyl®は220 ℃の高温でも機械的特性を維持するため、PPA(PA6T、PA9T)及びPPSやLCPを上回るような極めて高い性能が要求される用途に理想的な樹脂材料です。
製品
Stanyl®TW341は、V2 UL定格の非強化高熱ポリアミドであり、優れた耐摩耗性と耐摩擦性、優れた耐クリープ性、強度、剛性、耐疲労性、特に高温でのサイクルタイムの利点と優れた流動性を提供します。 。
特徴
各種規制
成形方法
Injection Molding
テクノロジー
Wear & Friction
自動車OEM
BMW, CALLOUT, FIAT CHRYSLER, FORD, GM, HYUNDAI KIA, JAGUAR LAND ROVER, MERCEDES, PSA, VOLVO, VW
OEM製品規格
ASTM D6779 PA0621
DBL 5403.50 (2013-05)
FCA-MS50017(MS-DB-41)-CPN3749-(2017-02)
GMW17411P-PA46
GMW17411P-PA46
GS 93016 (2011-01)
ISO 16396-PA 46,,MHS,,
MS-211-66-(2018)
SPA X62 4144
STD1212,12-2
STELLANTIS - 01994-16-00164-MAN-01994-10-00103-(2021-07)
STJLR.51.5262-(2017-03)
VW50135 PA46-1A-oil (2016-08)
WSK-M4D671-A2

流動特性

成形収縮率 (平行)
2
%
成形収縮率 (直角)
2
%
スパイラルフロー 1.0 mm 800 bar
110
mm
スパイラルフロー 1.0 mm 900 bar
120
mm
スパイラルフロー 1.0 mm 1000 bar
130
mm
スパイラルフロー 0.5mm 1200 bar
60
mm
スパイラルフロー 0.5mm 1600 bar
70
mm
スパイラルフロー 0.5mm 2000 bar
90
mm

機械特性

引張弾性率
3300
MPa
引張弾性率 (-40℃)
3300
MPa
引張弾性率 (100°C)
850
MPa
引張弾性率 (120℃)
800
MPa
引張弾性率 (160℃)
650
MPa
引張弾性率 (180℃)
600
MPa
引張弾性率 (200℃)
500
MPa
引張降伏強度
100
MPa
引張降伏強度 (-40℃)
135
MPa
引張降伏強度 (100℃)
55
MPa
引張降伏強度 (120℃)
50
MPa
引張降伏強度 (160℃)
40
MPa
引張降伏強度 (180℃)
35
MPa
引張降伏強度 (200℃)
30
MPa
引張降伏ひずみ
10
%
引張破断呼びひずみ
40
%
引張破断呼びひずみ (-40℃)
20
%
引張破断呼びひずみ (100°C)
>50
%
引張破断呼びひずみ (120℃)
>50
%
引張破断呼びひずみ (160℃)
>50
%
引張破断呼びひずみ (180℃)
>50
%
引張破断呼びひずみ (200℃)
>50
%
曲げ弾性率
3000
MPa
曲げ弾性率 (120℃)
800
MPa
曲げ弾性率 (160℃)
600
MPa
曲げ強度
150
MPa
曲げ強度 (120℃)
50
MPa
曲げ強度 (160℃)
40
MPa
シャルピー衝撃強さ (23℃)
N
kJ/m²
シャルピー衝撃強さ (-30℃)
N
kJ/m²
シャルピー衝撃強さ ノッチ付き (23℃)
10
kJ/m²
シャルピー衝撃強さ ノッチ付き (-30℃)
4
kJ/m²
アイゾット衝撃強さ ノッチ付き (23℃)
10
kJ/m²
アイゾット衝撃強さ ノッチ付き (-40℃)
4
kJ/m²
ウエルド強度試験温度 (1)
100
MPa
試験片厚さ
4
mm
ウエルド強度試験温度 (2)
95
MPa
試験片厚さ
1
mm

熱的特性

融点 (10℃/min)
295
°C
ガラス転移温度 (10℃/min)
75
°C
荷重たわみ温度 (1.8MPa)
190
°C
荷重たわみ温度 (0.45MPa)
280
°C
ビカット軟化温度 (50℃・/ h 50N)
290
°C
線膨張係数 (流れ方向)
0.85
E-4/°C
線膨張係数 (垂直方向)
1.1
E-4/°C
1.5mm厚さでの燃焼性
V-2
class
追加試験片の厚さ (1.5)
1.5
mm
UL認定
Yes
-
厚さhでの燃焼性
V-2
class
追加試験片の厚さ(h)
3
mm
UL認定
Yes
-
酸素指数
27
%
グローワイヤ燃焼性指数
650
°C
GWFI (厚さ (1))
3
mm
グローワイヤ燃焼性指数
750
°C
GWFI (厚さ (2))
0.75
mm
グローワイヤ着火温度
700
°C
GWIT (厚さ (1))
3
mm
グローワイヤ着火温度
725
°C
GWIT (厚さ (2))
0.75
mm
相対温度インデックス-電気
150
°C
RTI−電気 (厚さ(1))
0.75
mm
相対温度インデックス-電気
150
°C
RTI−電気 (厚さ(2))
3
mm
相対温度インデックス-衝撃
115
°C
RTI−衝撃 (厚さ(1))
0.75
mm
相対温度インデックス-衝撃
115
°C
RTI−衝撃 (厚さ(2))
3
mm
相対温度インデックス-衝撃なし
120
°C
RTI−衝撃なし (厚さ(1))
0.75
mm
相対温度インデックス-衝撃なし
130
°C
RTI−衝撃なし (厚さ(2))
3
mm
温度指数 2500時間
163
°C
温度指数 5000時間
152
°C
温度指数 10000時間
141
°C
温度指数 20000時間
130
°C

電気特性

比誘電率 (100 Hz)
3.9
-
比誘電率 (1MHz)
3.6
-
誘電正接 (100 Hz)
70
E-4
誘電正接 (1MHz)
260
E-4
体積固有抵抗率
1E13
Ohm*m
表面抵抗率
Ohm
絶縁破壊強さ
25
kV/mm
耐トラッキング指数
400
V

その他特性

吸水率 (水中)
13.5
%
吸水率 水中23℃、24時間
3.8
%
吸湿率 (23℃/50% RH)
3.7
%
密度
1180
kg/m³

材料特性

粘度数
185
cm³/g

レオロジー特性(計算)

溶融時の密度
990
kg/m³
溶融時の熱伝導率
0.25
W/(m K)
溶融時の比熱
2670
J/(kg K)
熱拡散率
9.21E-8
m²/s

図表

用途

Automotive e-motor Bobbins

産業
Automotive
  • •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
  • •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
}

Bike Body Plugs

産業
Transportation
  • •} Cycle-time advantages
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
}

Brushholders (electrical components)

産業
Electrical
There are also grades available with halogenfree flame-retardant ingredients.}

Brushholders (electro motors)

産業
Automotive
  • •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
  • •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
}

Cable Ties

産業
Consumer goods
Cable Ties are used in different End Industries.}

Chain Tensioners

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Coil insulation

産業
Automotive
  • •} Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes. Thermoconductive Stanyl XL-T (P968A) in use as well
  • •} ForTii® PA4T and Xytron™ PPS also materials to be used in electromotor applications
}

Crankshaft Balance Gears

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

CVT Transmission Systems: Scoop Snubbers

産業
Automotive
  • •} Heat-stabilized
  • •} Lubricated
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance.
}

Door checker

産業
Automotive
A door checker is an attachment that is used to close a door and prevent the slamming of the door.}

Door handle actuator

産業
Automotive
  • •} Wear resistance
  • •} High load capacity
High durability and long life time Low NVH, high efficiency}

Door handle actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electric brake boosters

産業
Automotive
  • •} Higher torque and durability performance than PA66 and POM
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electric parking brakes

産業
Automotive
  • •} Higher torque and durability performance than PA66 and POM
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Endlaminates (electrical components)

産業
Electrical
There are also grades available with halogenfree flame-retardant ingredients.}

Endlaminates (electro motors)

産業
Automotive
  • •} Reliable
  • •} Long term high temperature resistant
  • •} Good flowability enables thin wall designs
  • •} Durable
  • •} Good electrical insulation
  • •} Creep resistant
}

EPS gears

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

EPS Steering components: Gears, Flex couplers and Sensors

産業
Automotive
  • •} Reliable
  • •} Sustainable
  • •} Lightweight
  • •} Low NVH
  • •} High abrasion resistance
}

Fuel System: Various Components

産業
Automotive
  • •} Flame retardant
  • •} Improved flow
  • •} Heat stabilized
  • •} Sustainable
  • •} High heat resistance
  • •} Reliable
}

Gears

産業
Automotive
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}

Gears for 2-wheelers

産業
Transportation
  • •} Stanyl® PA46 allows for lightweight and cost effective solutions as compared to machined cast metal and also offers advantages in NVH
  • •} Stanyl® PA46 allows for reliable solutions due to its superiority in fatigue performance as compared to PA66, POM and PPA
  • •} Stanyl® PA46 allows more power and torque with no increase in weight or size
}

Golf Shoe Receptacles

産業
Consumer goods
  • •} No deformation under the high vulcanization pressure
  • •} Lower scrap rate of entire sole
  • •} Cost-effective
}

Ironing Components

産業
Consumer goods
  • •} Stiffness and fatigue resistance at high temperatures
  • •} Creep-resistant
  • •} Strength
  • •} Cycle-time advantages
  • •} Excellent flow
}

Mirror actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

MTF/DMF Components

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Oil Pump Gears (2-wheelers)

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Positition Sensor

産業
Automotive
Many different sensor types/systems: Hall-, ABS-, Oil-, MAF-, Air Bag-, Throttle- Sensor Crankshaft, Camshaft, ETC, Seat position.}

Power Door Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance}

Power Lift Gate Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance}

Power Seats

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Power Window Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •}
Provides higher stiffness and chemical resistance}

Seat actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Slide Shoe Surfaces in new generation

産業
Automotive
  • •} Heat-stabilized
  • •} wear and friction modified.
}

Small domestic appliance gears

産業
Consumer goods
  • •} Heat-stabilized
  • •} Proven at high loads for more than 20 hours of ice chopping in durability tests for mixers and blenders
  • •} Excellent wear and friction properties
  • •} Outstanding creep resistance, strength, stiffness and fatigue resistance
}

Speed Sensor

産業
Automotive
Many different sensor types/systems: Hall-, ABS-, Oil-, MAF-, Air Bag-, Throttle- Sensor Crankshaft, Camshaft, ETC, Seat position.}

Start/Stop: Alternator and Starter parts

産業
Automotive
Stanyl® PA46 also used in connectors, e-motor parts, bobbins, sensors, fuse boxes.}

Steering wheel adjusters

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Sunroof actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Temperature Sensor

産業
Automotive
Many different sensor types/systems: Hall-, ABS-, Oil-, MAF-, Air Bag-, Throttle- Sensor Crankshaft, Camshaft, ETC, Seat position.}

Timing drive systems

産業
Automotive
For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science. Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA. In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.}

Transmission Control Gears

産業
Transportation
  • •} Lightweight solution vs. metal
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Trunk actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and also lower weight
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Variator Roller Cover

産業
Transportation
  • •} Abrasion-resistant
  • •} Lower friction at high temperatures
  • •} Creep resistance
  • •} Cycle-time advantages
}

Variator transmission parts

産業
Transportation
  • •} Excellent resistance to wear
  • •} Chemical-resistant to automotive fluids
  • •} Heat-resistance for variator cover rollers
  • •} Retains its mechanical properties at temperatures ranging from 100°C (212°F) to 170°C (338°F)
  • •} Exceptional fatigue properties to meet demanding durability requirements
}

Windshield Wiper Actuators

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

減速機機構のギヤ

産業
  • •} 金属ギヤの樹脂化では、通常金属で設計されるギヤと同様に優れた強度と摺動特性が要求されます。
  • •} Stanyl® PA46は自動車用途で毎年約1億個以上採用されており、システム全体の小型化からコストダウンまで幅広く貢献しています。また、長期耐久性に優れた製品設計やノイズ低減にも貢献し、人協働環境において優れた性能を発揮します。
}