Stanyl® TW241F12

60%ガラス強化, 熱安定, 良流動

一般情報

Stanyl®は、自動車、電気・電子機器のギア、汎用エンジン用途に使用されている高性能ポリアミド46です。
Stanyl®は 、優れた耐熱性、靭性、耐摩耗・摺動性、高い流動性が要求されるような過酷な用途にも対応し、高い性能を発揮します。
Stanyl®は220 ℃の高温でも機械的特性を維持するため、PPA(PA6T、PA9T)及びPPSやLCPを上回るような極めて高い性能が要求される用途に理想的な樹脂材料です。
製品
Stanyl®TW241F12は、優れた流動性を備えた高熱ポリアミドであり、サイクルタイムの利点と組み合わせて、特に高温で優れた耐クリープ性、強度、剛性、および耐疲労性を提供します。TW241F12は、構造部品およびギアアプリケーションで優れた実績があります
特徴
各種規制
成形方法
Injection Molding
テクノロジー
Designing structural parts | high temperature mechanics
自動車OEM
CALLOUT, GM
OEM製品規格
ASTM D6779 PA0220 G60 A99400 KD215 KN175
GMW15702-110016
GMW17410P-PA46-GF60

流動特性

成形収縮率 (流れ方向)
0.4
%
成形収縮率 (垂直方向)
0.7
%
スパイラルフロー 1.0 mm 800 bar
110
mm
スパイラルフロー 1.0 mm 900 bar
125
mm
スパイラルフロー 1.0 mm 1000 bar
140
mm

機械特性

引張弾性率
20000
MPa
引張弾性率 (-40℃)
23000
MPa
引張弾性率 (120℃)
10000
MPa
引張弾性率 (160℃)
9100
MPa
引張弾性率 (180℃)
8500
MPa
引張弾性率 (200℃)
8000
MPa
引張破断強度
255
MPa
引張破断強度 (-40℃)
250
MPa
引張破断強度 (120℃)
150
MPa
引張破断強度 (160℃)
125
MPa
引張破断強度 (180℃)
110
MPa
引張破断強度 (200℃)
100
MPa
引張破断ひずみ
2
%
引張破断ひずみ (-40℃)
1.6
%
引張破断ひずみ (120℃)
3
%
引張破断ひずみ (160℃)
3
%
引張破断ひずみ (180℃)
3
%
引張破断ひずみ (200℃)
3
%
曲げ弾性率
17000
MPa
シャルピー衝撃強さ (23℃)
90
kJ/m²
シャルピー衝撃強さ (-30℃)
65
kJ/m²
シャルピー衝撃強さ ノッチ付き (23℃)
18
kJ/m²
シャルピー衝撃強さ ノッチ付き (-30℃)
18
kJ/m²
アイゾット衝撃強さ ノッチ付き (23℃)
18
kJ/m²
アイゾット衝撃強さ ノッチ付き (-40℃)
18
kJ/m²

熱的特性

融点 (10℃/min)
295
°C
ガラス転移温度 (10℃/min)
75
°C
荷重たわみ温度 (1.8MPa)
290
°C
荷重たわみ温度 (0.45MPa)
290
°C
ビカット軟化温度 (50℃・/ h 50N)
290
°C
線膨張係数 (流れ方向)
0.2
E-4/°C
線膨張係数 (垂直方向)
0.35
E-4/°C
温度指数 2500時間
190
°C
温度指数 5000時間
177
°C
温度指数 10000時間
164
°C
温度指数 20000時間
153
°C

その他特性

吸水率 (水中)
5.4
%
吸水率 水中23℃、24時間
1.5
%
吸湿率 (23℃/50% RH)
1.4
%
密度
1730
kg/m³

材料特性

粘度数
75
cm³/g

レオロジー特性(計算)

溶融時の密度
1550
kg/m³
溶融時の熱伝導率
0.43
W/(m K)
溶融時の比熱
1450
J/(kg K)
熱拡散率
1.94E-7
m²/s

図表

用途

E-Motors for Power Tools

産業
Consumer goods
  • •} Current e-motor applications are packed tight with little to no room to gain additional power or improve efficiency. With Stanyl® PA46, you can mold thinner walls (i.e., lamina stack insulation) down to .25 mm or less, allowing more room for copper windings or thicker gauge to maximize torque potential and reduce resistance.
  • •} At high loads, e-motors generate substantial heat. Temperatures can easily exceed 150°C (302°F), resulting in mechanical failures. Stanyl® PA46 offers excellent high temperature mechanical performance with a heat deflection temperature of 290°C (554°F) and a continuous use temperature of 170°C (338°F).
  • •} The superior flow and high crystallinity of Stanyl® PA46 results in strong and flexible weld lines, improving manufacturing yield by eliminating process scrap in rotors and stators.
}

Accumulator Piston

産業
Automotive
  • •} Part consolidation of bushings/housing
  • •} From 3 parts to a 1 piece design
  • •} Lightweight
  • •} Wear resistant
  • •} High temperature performance
  • •} Fatigue resistance
  • •} Chemical resistance
  • •} Improved energy efficiency
}

Coolant valve actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Electronic throttle control actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Exhaust gas recirculation actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}

Gears

産業
Automotive
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}

Timing drive systems

産業
Automotive
For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science. Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA. In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.}

Torque Convertor Components

産業
Automotive
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}

Tractor Engine Transmission Components

産業
Industrial equipment
  • •} For high-temperature mechanics up to 220°C (428°F)
  • •} Design stiffness
  • •} Enables thin-walled designs
  • •} 60% glass-reinforced
}

Turbo actuators

産業
Automotive
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}