Stanyl® TW241F12

Mit 60% Glasfasern verstärkt, wärmestabilisiert, gute Fließfähigkeit

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Allgemeine Information

Stanyl® ist unser Hochleistungs-Polyamid 46, das für Anwendungen in Automobil-, E & E-, Getriebe- und Außenstromversorgungsanlagen verwendet wird.
Stanyl® ist ein Hochleistungspolyamid, das unübertroffene Leistung und Wert für anspruchsvolle Anwendungen bietet, bei denen überlegene Wärmebeständigkeit, Konstruktionssteifigkeit, Verschleiß und Reibung sowie Prozessflussqualitäten erforderlich sind.
Da Stanyl seine mechanischen Eigenschaften bei hohen Temperaturen bis zu 220 ° C beibehält, ist es ideal für extrem leistungsstarke Anwendungen geeignet, bei denen es PPA, PA6T, PA9T und häufig PPS und LCP übertrifft.
Produkt
Stanyl® TW241F12 ist ein Polyamid mit Wärmestabilität und guter Fließfähigkeit, das eine hervorragende Kriechfestigkeit, Festigkeit, Steifheit und Ermüdungsbeständigkeit bietet, insbesondere bei hohen Temperaturen in Kombination mit Zykluszeitvorteilen. TW241F12 verfügt über eine hervorragende Erfolgsbilanz bei Bauteilen und Getriebeanwendungen
Besondere Merkmale
  • Good or high flow
  • Heat stabilized
Dokument
Regulatorische Angelegenheiten
  • Absence Declaration BNST2023-11-16
  • Absence Declaration Biocidal Products2023-11-16
  • Absence Declaration DMF (2009/251/EC: Dimethylfumarate)2023-11-16
  • Absence Declaration ELV (2000/53/EC: Heavy metals)2024-02-15
  • Absence Declaration EPA 20 High Priority Substances 20192023-11-16
  • Absence Declaration Food Allergens2023-11-16
  • Absence Declaration NMP (N-Methylpyrrolidone)2023-11-16
  • Absence Declaration Nano Materials2023-11-16
  • Absence Declaration Ozone Depleting Chemicals2024-06-27
  • Absence Declaration PAH (Polycyclic Aromatic Hydrocarbons)2023-11-16
  • Absence Declaration PBT chemicals under TSCA section 6(h)2023-11-16
  • Absence Declaration PFAS2024-03-05
  • Absence Declaration POPs (Persistent Organic Pollutants)2024-09-04
  • Absence Declaration Phthalates (2005/84/EC: DEHP, DBP, BBP,DINP,DIDP, DNOP)2023-11-16
  • Absence Declaration Red Phosphorus2023-11-16
  • Absence Declaration opBDE (2003/11/EC: Octa- / Pentabromodiphenylether)2023-11-16
  • CALIFORNIA PROPOSITION 65 (NDS)2024-01-02
  • CALIFORNIA PROPOSITION 65 (carbon black)2024-01-02
  • Compliance Statement EU Sanctions and Embargos2024-05-16
  • Conflict minerals declaration (EICC, GeSI)2024-05-15
  • Deforestation Statement, Regulation (EU) 2023/1115 (EUDR)2024-09-19
  • Packaging Declaration EU Decision 97/129/EC (labelling)2024-04-17
  • Packaging, Packaging Waste and CONEG declaration (94/62/EC)2021-12-06
  • REACH Registration Statement2024-03-27
  • REACH STATEMENT KOREA2023-11-16
  • REACH STATEMENT TURKYE2023-11-16
  • RoHS Statement (2011/65/EC: Heavy metals)2024-02-01
  • SVHC, REACH Annex XIV and –XVII Statement2024-11-08
Yellow Card
Verarbeitung
Injection Molding
Designanforderung
Designing structural parts | high temperature mechanics
Automobil OEM
CALLOUT, GM
OEM Specification
ASTM D6779 PA0220 G60 A99400 KD215 KN175
GMW15702-110016
GMW17410P-PA46-GF60
Used in
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Rheologische Kennwerte

Verarbeitungsschwindung parallel
0.4
%
Verarbeitungsschwindung senkrecht
0.7
%
Spiralfliesslänge, 1.0 mm 800bar
110
mm
Spiralfliesslänge, 1.0 mm 900bar
125
mm
Spiralfliesslänge, 1.0 mm 1000bar
140
mm

Mechanische Kennwerte

Zug-Modul
20000
MPa
Zug-Modul (-40°C)
23000
MPa
Zug-Modul (120°C)
10000
MPa
Zug-Modul (160°C)
9100
MPa
Zug-Modul (180°C)
8500
MPa
Zug-Modul (200°C)
8000
MPa
Bruchspannung
255
MPa
Bruchspannung (-40°C)
250
MPa
Bruchspannung (120°C)
150
MPa
Bruchspannung (160°C)
125
MPa
Bruchspannung (180°C)
110
MPa
Bruchspannung (200°C)
100
MPa
Bruchdehnung
2
%
Bruchdehnung (-40°C)
1.6
%
Bruchdehnung (120°C)
3
%
Bruchdehnung (160°C)
3
%
Bruchdehnung (180°C)
3
%
Bruchdehnung (200°C)
3
%
Biegemodul
17000
MPa
Charpy-Schlagzähigkeit (+23°C)
90
kJ/m²
Charpy-Schlagzähigkeit (-30°C)
65
kJ/m²
Charpy-Kerbschlagzähigkeit (+23°C)
18
kJ/m²
Charpy-Kerbschlagzähigkeit (-30°C)
18
kJ/m²
Izod-Kerbschlagzähigkeit (23°C)
18
kJ/m²
Izod-Kerbschlagzähigkeit (-40°C)
18
kJ/m²

Thermische Kennwerte

Schmelztemperatur (10°C/min)
295
°C
Glasübergangstemperatur (10°C/min)
75
°C
Formbeständigkeitstemperatur (1.8 MPa)
290
°C
Formbeständigkeitstemperatur (0.45 MPa)
290
°C
Vicat-Erweichungstemperatur (50°C/h 50N)
290
°C
Längenausdehnungskoeffizient (parallel)
0.2
E-4/°C
Längenausdehnungskoeffizient (senkrecht)
0.35
E-4/°C
Temperaturindex 2500 h
190
°C
Temperatur Index 5000 h
177
°C
Temperaturindex 10000 h
164
°C
Temperaturindex 20000 h
153
°C

Sonstige Kennwerte

Wasseraufnahme
5.4
%
Wasseraufnahme in Wasser bei 23°C nach 24h
1.5
%
Feuchtigkeitsaufnahme
1.4
%
Dichte
1730
kg/m³

Formmasse-Spezifische Kennwerte

Viskositätszahl
75
cm³/g

Rheologische Berechnungsparameter

Dichte der Schmelze
1550
kg/m³
Wärmeleitfähigkeit der Schmelze
0.43
W/(m K)
Spez. Wärmekapazität der Schmelze
1450
J/(kg K)
Effektive Temperaturleitf. a-effektiv
1.94E-7
m²/s

Diagramme

Anwendungsbeispiele

E-Motors for Power Tools

Branche
Consumer goods
Material
  • •} Current e-motor applications are packed tight with little to no room to gain additional power or improve efficiency. With Stanyl® PA46, you can mold thinner walls (i.e., lamina stack insulation) down to .25 mm or less, allowing more room for copper windings or thicker gauge to maximize torque potential and reduce resistance.
  • •} At high loads, e-motors generate substantial heat. Temperatures can easily exceed 150°C (302°F), resulting in mechanical failures. Stanyl® PA46 offers excellent high temperature mechanical performance with a heat deflection temperature of 290°C (554°F) and a continuous use temperature of 170°C (338°F).
  • •} The superior flow and high crystallinity of Stanyl® PA46 results in strong and flexible weld lines, improving manufacturing yield by eliminating process scrap in rotors and stators.
}
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Accumulator Piston

Branche
Automotive
Material
  • •} Part consolidation of bushings/housing
  • •} From 3 parts to a 1 piece design
  • •} Lightweight
  • •} Wear resistant
  • •} High temperature performance
  • •} Fatigue resistance
  • •} Chemical resistance
  • •} Improved energy efficiency
}
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Coolant valve actuators

Branche
Automotive
Material
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}
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Electronic throttle control actuators

Branche
Automotive
Material
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}
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Exhaust gas recirculation actuators

Branche
Automotive
Material
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}
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Gears

Branche
Automotive
Material
Envalior is a global leader in the design, engineering and testing of advanced thermoplastic materials for gears and actuation systems. Automakers and other global manufacturers trust Envalior Engineering Materials to improve the performance of complex automotive applications, appliances, consumer goods, and industrial applications. In fact, Stanyl® is used in nearly 40 million gears in 100 million automotive actuation systems each year, making it one of the most popular thermoplastic gear materials in the world.}
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Timing drive systems

Branche
Automotive
Material
For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science. Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA. In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.}
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Torque Convertor Components

Branche
Automotive
Material
  • •} Allows for lightweight and more economical solutions
  • •} Allows for more reliable solutions
  • •} Provides higher stiffness and chemical resistance
}
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Tractor Engine Transmission Components

Branche
Industrial equipment
Material
  • •} For high-temperature mechanics up to 220°C (428°F)
  • •} Design stiffness
  • •} Enables thin-walled designs
  • •} 60% glass-reinforced
}
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Turbo actuators

Branche
Automotive
Material
  • •} Higher torque and durability performance than PPA and PA66
  • •} Allows more compact actuator design and weight savings
  • •} Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
}
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